1Price - $3.00INSTALLATION, OPERATING ANDSERVICE INSTRUCTIONS FORRSA BOILERSFor service or repairs to boiler, call your heating contractor. When seek
10Figure 5: Burner Mounting2. Bend jacket according to Figure 6. Starting fromthe front, wrap the jacket around the boiler. Makesure that return pi
11Figure 6: RSA Jacket Assembly
12III. Water Piping and Trim A. Design a piping system and install boiler which willprevent oxygen contamination of boiler water andfrequent water ad
13Figure 7: Recommended Piping for Combination Heating and Cooling (Refrigeration) SystemB. Install Pressure Relief Valve. See Figures 8 and 9.Press
14Figure 8: Recommended Boiler Piping for Circulator Zoned Heating Systems
15Figure 9: Boiler Piping for Zone Valve Zoned Heating Systems
162. TEMPERING OF HOT WATER — Installation ofan automatic mixing valve will lengthen thedelivery of the available hot water by mixing somecold water w
17Figure 11: Schematic Tankless Heater PipingTable 1: Tankless Heater RatingsBoiler ModelSTD. #7524 OPT. #7530GPM PSID GPM PSIDRSA170 3¾ 25½ 4 26½RS
18IV. VentingA. General Guidelines.1. Vent system installation must be in accordance withthese instructions and applicable provisions of localbuildin
19Figure 12: Recommended Smokepipe Arrangement and Chimney RequirementsFigure 13: Draft Regulator Locations
2The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels,or to important information
20A. General1. Install wiring and electrically ground boiler inaccordance with requirements of the authorityhaving jurisdiction, or in absence of such
21Figure 14: “RSAL” Wiring Less Tankless, Single CirculatorFigure 15: “RSAT” or “RSAR” Wiring with Tankless, Single Circulator
22Figure 16: Circulator Zoned Wiring for Honeywell R8888
23Figure 17: Zone Valve Zoned Wiring for R8889
24Figure 18: Different Manufacturer’s Zone Valve Connections to Honeywell R8889NOTICEThe Honeywell R8889 Control is available in two three (3) zone m
25NOTICEThe Burnham EC5000 Control includes a water temperature sensor. Mount this sensor to thesystem supply piping.8. Burnham EC5000 Circulator Zon
26Figure 19: Circulator Zoning with EC5000 Wiring Schematic
27Figure 20: Zone Valve Zoned with EC5000 Wiring Schematic
28A. General.1. Use flexible oil line(s) so that burner can beremoved without disconnecting the oil supply.2. A supply line fuel oil filter is recomme
29C. Two-Pipe Oil Lines1. For two-piped systems, where more lift is required,the two-stage fuel unit is recommended. Table 2(single-stage) and Table
3DANGERDO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or anyother appliance.WARNINGImproper installation, a
30VII. System Start-UpA. Verify that the venting, water piping, oil piping, andelectrical system are installed properly. Refer toinstallation instru
31SOLID stream without air bubbles for approxi-mately 10 seconds.3. Close vent fitting and burner flame should startimmediately.4. If the burner does
32instrumentation to obtain a CO2 of 11.5 to 12.5%with draft of -.02” w.c. in fire box. These settingswill assure a safe and efficient operating cond
33extreme case may become a fire hazard.d. AIR LEAKS— Any such leaks should berepaired, as they may cause erratic burning ofthe fuel and in extreme ca
34a. Simulate flame failure:• Follow the starting procedure to turn on theburner.• Close the hand valve in the oil supply line.• Safety switch should
35INSTALLATION INSTRUCTIONS FOR SHIELD REQUIRED FOR COMBUSTIBLE FLOORThis shield for combustible floors is intended for use only with the following Bu
36VIII. Service and CleaningA. General. Inspection service and cleaning should beconducted annually. Turn off electric power and closeoil supply va
37IX. Repair PartsAll RSA Repair Parts may be obtained through your local Burnham Wholesale distributor. Should yourequire assistance in locating a
38NOTE: When ordering parts always give the serial number and model number shown on the boiler. Also provide the name of the part(s) shown below:Figu
39BOILER MODEL'A' 'B'RSA85 12 603350112RSA110 16 603350116RSA125 12 603350212RSA135 16 603350216ITEM NO. QTY. DESCRIPTION PART NO.
4WARNINGAppliance materials of construction, products of combustion and the fuel contain alumina, silica,heavy metals, carbon monoxide, nitrogen oxide
40Figure 27: RSA170-285 Boiler Repair PartsNOTE: When ordering parts always give the serial number and model number shown on the boiler. Also provid
41Boiler Model 'A' 'B'RSA170 10 6306332RSA195 13 6306329RSA240 16 6306309RSA285 19 6306310ITEM NO. DESCRIPTION PART NO.1 Jacket To
42ITEM DESCRIPTION PART NUMBER1 Jacket Top Panel 604350862Jacket Wrap-A-Round Panel, RSA85/110 60435087Jacket Wrap-A-Round Panel, RSA125/135 604350883
43SERVICE SCHEDULEDATE SERVICE PERFORMED
44BECKETT BURNER PARTS LIST FOR RSA SERIES STEEL BOILERSFOR REPLACEMENT OIL BURNER PARTS, CONTACT YOUR WHOLESALER OR THE BURNERMANUFACTURER:R. W. BECK
45Ordering Information for Quality Replacement PartsFigure 29: BECKETT AFG MODEL BURNER
46BECKETT BURNER PARTS LIST FOR RSA SERIES STEEL BOILERSFOR REPLACEMENT OIL BURNER PARTS, CONTACT YOUR WHOLESALER OR THE BURNER MANU-FACTURER:R. W. BE
47Ordering Information for Quality Replacement PartsFigure 30: BECKETT AF and SF MODEL BURNERS
5Tables of ContentsI. Pre-Installation ... 7II. Knockdown Boiler Assembly ... 9III. Water Piping and Tri
6Figure 1A: RSA Packaged Boiler (RSA170 / RSA285)BoilerModelNumberBare BoilerAssemblyMinimum Chimney SizesWaterCapacityGallonsApprox.ShippingWeightIn
7A. INSPECT SHIPMENT carefully for any signs ofdamage.1. ALL EQUIPMENT is carefully manufactured,inspected and packed. Our responsibility ceasesupon
8C. PROVIDE AIR SUPPLY AND VENTILATION toaccommodate proper combustion. If natural ventila-tion is inadequate, provide a screened opening or ductfrom
9II. Knock-Down Boiler AssemblyH. INSTALLING THE JACKET1. Before jacket can be secured to boiler assemblytankless heater coil or blank plate must be
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